Quality Engineer (PPAP) at Bosch HomeComfort

The Quality Engineer will ensure product conformity and process stability during new product introductions, engineering changes, and transfers by leading the full PPAP process and coordinating First Article Inspections (FAI). This role safeguards customer requirements, compliance, and product readiness through disciplined validation, documentation, and cross-functional alignment.      PPAP Management • Plan, coordinate, and execute PPAP for internal and supplier components according to AIAG and Bosch requirements. • Validate all deliverables: DFMEA, PFMEA, Control Plan, MSA, Dimensional Results, Material Certifications, Capability Studies, PSW. • Maintain full documentation traceability and version control in corporate systems. • Coordinate design changes, deviations, and technical updates with Engineering.First Article Inspection (FAI) • Plan and execute FAI for internal and supplier first-piece submissions. • Review drawings, GD&T, critical tolerances, and special characteristics (CTQ). • Perform or coordinate dimensional and functional measurements using metrology equipment (including CMM). • Document results in FAI reports, dimensional layouts, and inspection records; drive corrective actions when deviations occur.Measurement Systems & MSA • Ensure all measurement equipment used for PPAP/FAI is calibrated and suitable. • Coordinate MSA studies (GR&R, linearity, bias) for critical characteristics. • Validate measurement methods, fixtures, and inspection strategies.Process & Product Readiness • Confirm that processes are documented and controlled prior to release (PFMEA, Control Plan, Work Instructions). • Ensure proper identification and control of special characteristics. • Participate in internal and external audits related to APQP, PPAP, and FAI. • Provide technical support during ramp-up and engineering changes.Supplier Quality Support • Communicate PPAP/FAI requirements to suppliers and ensure timely, compliant submissions. • Evaluate supplier capability through Cpk/Ppk studies and risk assessments. • Follow up on corrective actions and improvement plans.Reporting & Governance • Maintain dashboards for PPAP/FAI status, risks, and priorities. • Escalate critical issues to Engineering, Purchasing, and Leadership. • Ensure documentation discipline and adherence to Bosch Q-Basics.