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LeadFull-timeGoAI
Salary Range
$120,000 - $190,000 /year
About the Role
We are seeking a Senior Tool Design Engineer with 7+ years of experience developing production tooling for complex aerospace systems. This role involves owning tooling throughout its lifecycle from concept to prove-out, ensuring safe and repeatable assembly processes. You will collaborate cross-functionally with Manufacturing, Quality, and Safety teams to deliver robust tooling that supports pilot builds through rate production.
Key Responsibilities
- →Translate GD&T, key characteristics, and CTQs into tooling requirements including datums, locators, clamps, tolerances, ergonomics, and ESD/FOD controls
- →Design assembly jigs, drill/bond fixtures, composites molds, trim fixtures, go/no-go gauges, lifting/handling carts, and protective tooling using CATIA, NX, or SolidWorks
- →Conduct FEA and hand calculations to confirm stiffness, clamp loads, safety factors, and ergonomics
- →Generate complete Tool Design Packages including 3D models, 2D drawings with GD&T, BOM, torque/fastener specs, materials/finishes, lifting points, and safety labeling
- →Lead design reviews with ME, Quality, Safety, and Launch teams and perform human-factors evaluations
- →Manage tool fabrication, oversee NCR/ECR resolution, and support shop-floor prove-out
- →Develop Tool Setup & Care Instructions, PM plans, and inspection checklists
- →Support First Article activities including CMM/laser-tracker alignment, gage strategy, and dimensional validation
Requirements
- ✓7+ years of experience in tooling design, mechanical design, or manufacturing engineering
- ✓Bachelor’s degree in Mechanical, Aerospace, Industrial, Mechatronics, or related engineering field
- ✓Experience in prototype manufacturing in a startup or rapid-growth environment
- ✓Strong understanding of manufacturing processes including machining, composites, avionics, and/or assembly
- ✓Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities
- ✓Knowledge of quality standards such as AS9100 or ISO 9001 (preferred)
- ✓Familiarity with advanced manufacturing technologies such as additive manufacturing or automation systems (preferred)
- ✓Strong project management skills including experience managing multiple priorities and deadlines (preferred)
Benefits
- ★Pay within range listed plus bonus and equity
- ★Temporary benefits package available after 60 days of employment for temporary employees
